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Aluminium Overhead

Conductor (ACSR)

ACSR (Aluminium Conductor Steel Reinforced) is a high-capacity,
high-strength conductor widely used in overhead transmission and distribution lines.
The ACSR range from various local and international manufacturers, provides comprehensive solutions from small rural electrification conductors to ultra-high voltage transmission lines.

It consists of:
• Aluminium strands: Provide excellent conductivity.
• Galvanised steel core: Delivers mechanical strength to support
longer spans and withstand environmental factors like wind and ice.

Primary Uses

01 High Voltage transmission lines up to 765 kV
02 Coastal or Corrosive Environments where corrosion-resistant greased cores are used
03 Applications requiring lightweight durability and strength

Technical Data

PropertyValue
Maximum Operating Temp75 °C (normal), 90 °C (emergency)
Maximum Short Circuit Temp200 °C
Coefficient of Expansion18 – 21 ×10⁻⁶ /°C
Modulus of Elasticity63,000 – 86,000 MPa
DC Resistance @20°C0.04 – 1.36 Ω/km (size dependent)
Tensile Strength (UTS)8 – 205 kN (size dependent)
Note: Exact values vary by conductor size and strand configuration.
Operating VoltageSuitable for 132 kV to 765 kV systems.
Span LengthsVary based on conductor size and mechanical tension requirements.
Grease-Filled CoresRecommended for coastal or corrosive environments to prevent galvanic corrosion.
Sag & Tension CalculationsMust consider temperature, span, and loading conditions for proper clearance and reliability.
• Current carrying capacity.• Mechanical strength for span lengths.
• Environmental conditions (e.g., corrosion resistance).• Compliance with IEC, BS, ASTM, and local standards.

Key Features

Aluminium Overhead Conductor (ACSR)

Voltage Rating
132 kV – 765 kV.

Aluminium Overhead Conductor (ACSR)

Operating Temperature
75 °C (normal), 90 °C (emergency).

Aluminium Overhead Conductor (ACSR)

Size & Mechanical Properties

  • Conductor size dependent,
  • Coefficient of Expansion
    18 – 21 ×10⁻⁶ /°C,
  • Tensile Strength 8 – 205 kN.
Aluminium Overhead Conductor (ACSR)

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